Custom Wire Tension Control Solutions
LTR develops custom wire tension control solutions for winding processes, machine layouts and production requirements that cannot be addressed with standard wire tensioners.
Engineering Around Your Process
Wire characteristics, machine architecture, available space and production targets can require a dedicated tension control strategy.
Wire & Material
Diameter, geometry, surface sensitivity, material behaviour and required tension range.
Machine Integration
Dedicated mechanical layouts, wire paths, interfaces, supports and retrofit constraints.
Process Performance
Stability, repeatability, production speed, scrap reduction and reliable wire delivery.
Special Architectures
Multi-wire systems, active feeders, flat conductors and machine-specific assemblies.
From Technical Analysis to Industrial Integration
LTR supports customers through a structured development process, from initial evaluation to final implementation.
Technical Analysis
Review of wire specifications, tension range, machine layout, production speed and process constraints.
Concept Development
Definition of the most suitable mechanical, electronic or active tension control architecture.
Prototype & Validation
Testing, adjustment and technical validation before industrial implementation.
Industrial Integration
Support for installation, machine integration and final production deployment.
Developing a New Winding Machine or Special Process?
Share your machine layout, wire specifications and production requirements. Our engineering team will evaluate the most suitable custom solution.